Mild Steel (MS) Pipe, Mild Steel Seamless Pipe

Mild Steel Pipe, MS Pipe, MS Seamless Pipe, Mild Steel Seamless Pipe Manufacturer & Exporter

What is MS pipe?

MS Pipe is short for Mild Steel Pipe (Low carbon steel pipe), which is a steel pipe made of low carbon steel (carbon content ≤ 0.25%). It is easy to process, weldable and low cost, and is widely used in construction, machinery, pipelines and other fields.

Mild Steel pipe has low strength, low hardness and soft texture. It includes most ordinary carbon steel and high-quality carbon structural steel, most of which are used for engineering structures without heat treatment, some require carburizing heat treatment and other mechanical parts that require wear resistance. Mild steel pipe annealing organization ferrite and pearlite is lower its strength and hardness, ductility and toughness. Therefore, the cold formability is good and can be crimping, bending, punching and other methods of cold forming. Like that mild steel pipe has good weldability. Carbon content from 0.10 to 0.30% of mild steel is easy to accept all kinds of processing such as forging, welding and cutting, commonly used in the manufacture of chains, rivets, bolts, shafts, etc. 

Common types of MS Pipe:

1. Classification by production process

Mild Steel (MS) seamless pipe: Mild Steel Seamless Pipe is a weldless steel pipe made of low carbon steel ingot or solid pipe billet through perforation, hot rolling, cold rolling or cold drawing. Seamless carbon steel pipe has strong pressure bearing capacity and high price. It is mainly used in machinery, hydraulic, high pressure pipeline, petroleum and chemical fields.

Mild Steel (MS) welded pipe: High frequency welding (MS ERW pipe) or submerged arc welding (SAW pipe), low cost. Mainly used for building structure pipes, water pipes, guardrails.

2. Classification by surface treatment

Black steel pipe: no coating, easy to rust, need to be coated with anti-rust paint.

Galvanized pipe (GI Pipe): hot dip galvanized surface, long anti-rust life.

Features of MS Seamless Pipe:

1. Mild steel pipe with seamless is a carbon steel with a carbon content of less than 0.25%. It is also called mild steel because of its low strength, low hardness and softness.

2. The annealed structure of mild steel tubing with seamless is ferrite and a small amount of pearlite, which has low strength and hardness, and good plasticity and toughness.
3. Mild steel pipe with seamless has good cold formability and can be cold formed by crimping, bending, stamping, etc.
4. Mild steel pipe with seamless has good weldability. Easy to accept a variety of processing such as forging, welding and cutting.

MS Seamless Pipe Manufacturing Process:

1. The raw material of the seamless mild steel pipe is a round tube blank. The round tube blank is cut by a cutting machine into a billet with a length of about 1 meter, and is sent to the furnace for heating via a conveyor belt. The billet is fed into the furnace and heated at a temperature of approximately 1200 degrees Celsius. The fuel is hydrogen or acetylene. The temperature control in the furnace is a key issue.

2. After the round tube billet comes out of the furnace, it is pierced by a pressure piercing machine. Generally, the more common piercing machine is the tapered roller piercing machine. This type of piercing machine has high production efficiency, good product quality, large perforation diameter expansion, and can wear a variety of steel types.

3. After piercing, the round tube billet is successively cross-rolled, continuous rolled or extruded by three rolls. After squeezing, take off the tube and calibrate. The sizing machine uses a tapered drill bit to rotate at a high speed into the steel blank to punch holes to form a steel pipe. The inner diameter of the steel pipe is determined by the length of the outer diameter of the drill bit of the sizing machine.

4. After the steel pipe is sized, it enters the cooling tower and is cooled by spraying water. After the steel pipe is cooled, it will be straightened. After straightening, the steel pipe is sent to the metal flaw detector (or hydraulic test) by the conveyor belt for internal flaw detection. If there are cracks, bubbles, etc. inside the steel pipe, it will be detected.

5. After the quality inspection of steel pipes, strict manual selection is required. After the quality inspection of the steel pipe, paint the serial number, specification, production batch number, etc. with paint. It is hoisted into the warehouse by a crane.

Application of MS Seamless Pipe:

Ordinary mild steel pipe (MS seamless pipe) is for the production of building components, containers, tank, furnace and farm machinery. Quality mild steel pipe is for making car cab, hood and other deep-red products; also rolled into bars, strength requirements for the production of mechanical parts. Before using mild steel pipe is generally not by heat treatment, the carbon content of more than 0.15% by carburizing or cyanide treatment, used to require high surface temperature, wear good shafts, bushings, sprockets and other parts. 

Due to the low strength of the low-carbon steel, use is restricted. Appropriate to increase the carbon content of manganese and add trace vanadium, titanium, niobium and other alloying elements, can greatly improve the strength of steel. If you reduce the carbon content of the steel and add a small amount of aluminum, and a small amount of boron carbide forming elements, you can get ULCB set high enough intensity, and maintain good ductility and toughness.

Benefits of Using Mild Steel:

1. Affordability: Mild steel is one of the most cost-effective materials and can be used in a variety of applications. Its low cost stems from the abundance of raw materials and efficient production processes.
2. Versatility: Mild steel is unmatched in its versatility. It can be easily cut, formed, welded, and processed to suit a variety of applications from construction to household items.
3. Recyclability: Mild steel is highly recyclable, which contributes to its sustainability. It can be melted down and reused without losing its properties, reducing the environmental impact of steel production.
4. Ease of fabrication: Mild steel is easy to fabricate, making it a favorite among manufacturers and processors. Processes such as welding, bending, and machining are simple and easy, allowing for efficient production.
5. Strength and durability: Despite its low carbon content, mild steel has sufficient strength and durability for many applications. Its ability to withstand a lot of pressure without breaking is its main advantage.
6. Corrosion resistance: While mild steel itself is not very corrosion-resistant, it can be easily coated or galvanized to enhance its durability in corrosive environments.

MS Pipe Selection Suggestions:

1. Ordinary structure/low pressure pipeline → choose welded MS pipe, low cost.
2. Outdoor/humid corrosive environment → Choose galvanized MS pipe (GI Pipe) or stainless steel seamless pipe, which has better rust resistance.
3. High pressure/precision machinery → Use seamless carbon steel pipe or alloy steel pipe instead.
4. High pressure/high temperature scene → Choose ASTM A106 Gr.B (oil, steam pipeline).
5. Low-cost structure → Welded steel pipe (MS ERW Pipe) is more economical.

Heat Treatment:

Low carbon content of mild steel pipe is very low hardness and poor machinability, normalizing process may improve machinability. Mild steel pipe tends to have a greater timeliness, both quench aging tendencies, as well as a tendency to strain aging. 

When the rapid cooling from a high temperature steel, ferritic scraping carbon, nitrogen saturation, it can also slow the formation of iron carbonitride was at room temperature, and thus the strength and hardness of steel, the lower the ductility and toughness, a phenomenon called quench aging. Even without quenching and low carbon air cooling will produce aging. 

Produce large amounts of low-carbon steel by deformation dislocations ferrite from carbon, nitrogen atom elastic dislocation interactions, carbon, nitrogen atom reign gathered around the wrong line. Such a combination of carbon and nitrogen atoms and the dislocation line is called the Coriolis-year-old air mass (Ke lop air mass). It will increase the strength and hardness of steel while reducing ductility and toughness, a phenomenon known as strain aging. 

Low carbon steel pipes have greater plasticity and toughness risks than quenching aging deformation, and have obvious upper and lower yield points on the tensile curve. Since the yield on the yield point elongation occurs until the end, appear deformed due to uneven surface with folds formed on the surface of the sample, called Luders band. So many stampings are often scrapped. There are two methods of its prevention. A high pre-deformation method, the pre-deformed steel stamping place after a period of time will produce Luders band, so the pre-deformed steel stamping is placed before the time not too long. Another steel, aluminum or titanium is added to the formation of a stable compound with the nitrogen to prevent the formation of air masses caused by the Coriolis deformation of aging. 

Conclusion:

Mild Steel Pipe (MS Pipe) is the most commonly used steel pipe in construction and general industry due to its low price and easy processing, but it should be noted that it is easy to rust. In corrosive environment or high load scene, it is recommended to upgrade to galvanized pipe, stainless steel pipe or high-strength alloy steel pipe.

Read more: MS and GI Pipe Difference or Schedule 40 Carbon Steel Pipe