Pipe elbow pressure grade and selection principles

Elbows are pipe fittings commonly used in piping systems to change the flow and direction of fluids. When using pipe elbows, be sure to consider the pressure they bear. Therefore, the classification of elbow pressure levels is very important.

The pipe elbow pressure rating refers to the maximum pressure that the elbow can withstand in the pipeline system. Elbow pressure levels are generally divided into three types: low-pressure elbow, medium-pressure elbow and high-pressure elbow. During use, the appropriate elbow pressure level must be selected, otherwise it will cause safety accidents such as leakage and rupture of the pipeline system, posing serious threats to on-site operations and personnel safety.

Pipe elbows are divided according to pressure levels: there are about seventeen types. The pressure levels correspond to the wall thickness: Sch5s, Sch10s, Sch10, Sch20, Sch30, Sch40s, STD, Sch40, Sch60, Sch80s, XS; Sch80 pipe, Sch100, Sch120, Sch140, Sch160, XXS; the most commonly used ones are STD and XS.

Classification of elbow pressure levels:

The pressure level of the elbow can be divided into nominal pressure, working pressure, and test pressure levels. Its meaning is as follows:

1. Nominal pressure level
The nominal pressure level (PN) refers to the maximum allowable working pressure value under the standard specifications of the elbow. The higher the nominal pressure level, the stronger the pressure-bearing capacity of the elbow. Commonly used nominal pressure levels include PN0.6, PN1.0, PN1.6, PN2.5, PN4.0, PN6.3, PN10.0, PN16.0, PN25.0, PN40.0, etc.

2. Work stress level
The working pressure level (MPa) of the elbow refers to the maximum working pressure value allowed under the design working conditions. The working pressure level is smaller than the nominal pressure level because in actual use, it is affected by many factors, such as temperature, medium, installation method, etc., so the pressure-bearing capacity of the elbow under the working pressure level is smaller than that under the nominal pressure level. 

3. Test pressure level
The elbow test pressure level (MPa) refers to the pressure test conducted after the elbow is manufactured. The test pressure level is higher than the working pressure level, generally 1.5 times the working pressure level.

Elbow selection principles:

Elbow selection should consider many factors, including fluid flow, pressure, temperature, flow rate and pipe size. Here are some elbow selection principles for readers’ reference:

1. Consider the resistance loss of the elbow to avoid excessive resistance in the pipeline;
2. The diameter of the elbow should be larger than the diameter of the pipe to avoid forming a bottleneck;
3. Under the same bending radius, choosing an elbow with a larger radius can reduce resistance and is also beneficial to the maintenance of the pipeline system;
4. Avoid some special situations. For example, the direction change angle of the elbow should be less than 90 degrees to avoid excessive bending that may lead to instability of the pipeline system.

The relationship between elbow pressure level and selection:

During the selection process of the elbow, be sure to consider the pressure level of the elbow and select the elbow model and material that meet the needs. Generally speaking, the pressure level of the elbow should not be less than the actual working pressure of the pipeline system, and there should be a certain margin during use to avoid pipeline system failure due to some abnormal conditions during pipeline operation.

Improper selection and installation of elbows can easily cause pipeline system accidents and bring serious safety hazards to on-site personnel. Therefore, there must be strict standards and specifications when selecting and installing elbows. Elbows must be selected and used in strict accordance with technical specifications and standards while ensuring quality and safety.

Precautions:
1. When purchasing an elbow, be sure to select the corresponding pressure level based on the pressure requirements of the actual working scenario.
2. When using the elbow, you must follow the prescribed usage scenarios and methods to avoid problems such as stress concentration and vibration.
3. During the production and manufacturing process of elbows, they must also be manufactured in accordance with specifications and standards to ensure the pressure-bearing capacity of the elbows.

Conclusion:

This article introduces the classification standards for elbow pressure levels. The correct selection and use of elbows that meet the pressure level can ensure the safe operation of the pipeline system and avoid unnecessary accidents and losses.

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