Hydrostatic test of carbon steel pipes

The standard of hydrostatic test of Carbon Steel Pipes (CS pipe) plays an important role in the field of construction engineering. It is a key link to ensure the safe and reliable operation of pipeline systems. This article will introduce the purpose, relevant standards, steps and precautions of hydrostatic test of carbon steel pipes in detail, aiming to improve readers' knowledge and understanding of hydrostatic test of carbon steel pipes and promote its correct application in engineering practice.

Purpose of hydrostatic test:

The purpose of hydrostatic test of carbon steel pipes is to test the sealing performance and pressure bearing capacity of carbon steel pipes and their connectors to ensure that the pipeline system does not leak or rupture under normal working pressure. Through hydrostatic test, we can timely discover potential problems in carbon steel pipes and pipeline systems, and provide strong guarantee for subsequent construction and use.

Test standard of hydrostatic test:

According to relevant national standards and specifications, the pressure of hydrostatic test of carbon steel pipes should be calculated according to the nominal wall thickness, nominal outer diameter and allowable pressure of steel pipes.

The calculation formula for the test pressure is: P=2SR/D,
where P is the test pressure, S is the nominal wall thickness of the steel pipe, D is the nominal outer diameter of the steel pipe, and R is the allowable pressure. The allowable pressure is usually 40% of the tensile strength. During the test, the pressure resistance time should be no less than 5 seconds, and the steel pipe and connectors should not leak or seep.

During the hydrostatic test of carbon steel pipes, the supplier can use non-destructive testing methods such as ultrasonic testing or eddy current testing to replace part of the hydrostatic test. These non-destructive testing methods can quickly and accurately detect defects and damage of steel pipes and improve test efficiency. However, it should be noted that non-destructive testing cannot completely replace hydrostatic testing, because hydrostatic testing can more comprehensively test the sealing and pressure bearing capacity of steel pipes and pipeline systems.

Steps of hydrostatic testing:

1. Preparation: Prepare the carbon steel pipe and test equipment, and connect the test equipment to the carbon steel pipe.
2. Filling with water: Fill the carbon steel pipe with water in the test equipment until the water level exceeds the top of the carbon steel pipe.
3. Pressure increase: gradually increase the pressure of the test equipment until it reaches the design pressure of the carbon steel pipe.
4. Maintain pressure: after reaching the design pressure of the carbon steel pipe, keep the pressure unchanged and observe whether the carbon steel pipe leaks.
5. Pressure reduction: gradually reduce the pressure of the test equipment until it reaches zero pressure.
6. Drainage: drain the water in the test equipment and the water in the carbon steel pipe.

Precautions for water pressure testing:

1. Before conducting a water pressure test, the carbon steel pipe and connectors should be cleaned and inspected to ensure that there are no debris, oil stains and other factors that affect the test results.
2. Before conducting a water pressure test, check whether the appearance of the carbon steel pipe has obvious damage or corrosion.
3. When conducting a water pressure test, the connection of the test equipment should be tight to prevent leakage.
4. When conducting a water pressure test, the surrounding environment should be kept safe and necessary safety measures should be taken.
5. When conducting a water pressure test, appropriate test pressure and time should be selected, and the test should be carried out according to the design pressure of the carbon steel pipe to avoid excessive damage to the steel pipe.
6. After the water pressure test, the water in the carbon steel pipe should be cleaned in time and dried.
7. After the water pressure test, the steel pipe and pipeline system should be fully inspected, and the test results should be recorded to provide a basis for subsequent construction and use.

In addition, the water pressure test of steel pipes also involves some special circumstances and requirements. For example, for underground pipelines or buried pressure pipelines, the water pressure test should be more rigorous and meticulous. Before the test, the pipeline should be filled with water and left to stand for a certain period of time to ensure that there are no bubbles and debris in the pipeline; during the test, the water discharge method should be used to accurately calculate the water seepage of the pipeline, and the water seepage test should be carried out; after the test, the pipeline interface should also be specially treated to ensure the sealing and pressure bearing capacity of the interface.

Conclusion:

Carbon steel pipe water pressure test is an important guarantee to ensure the safe and reliable operation of the pipeline system. In actual projects, we should strictly follow the relevant standards and specifications, pay attention to details and special requirements to ensure the accuracy and reliability of the test results. At the same time, we should also constantly sum up experience and lessons, improve technical level, and escort the safety and quality of construction projects.

Read more: Non-destructive testing of seamless pipes or Carbon steel tube material and use