What is mechanical tube cleaning?
Pipe cleaning is a key step in the maintenance and operation of mechanical equipment, and is also a necessary guarantee for production and operation. Cleaning experts can provide a variety of cleaning techniques to ensure the smooth flow of mechanical tubes.
Mechanical cleaning is the process of physically removing sediment and scale from pipes using brushes, drills, scrapers or descaling tools. The cleaning head is driven by a motor specified according to the application, and is usually manually passed through each pipe using an operating hose. For various cleaning head options, the settings usually depend on the container, sediment type, sediment accumulation, pipe material, and whether the pipe is curved or straight.
This article introduces the cleaning experts teaching you mechanical tube cleaning techniques, and explores the development of dredging robots and underwater walking dredging robots. At the same time, it also discusses the relevant issues of dredging construction, dredging robot sales, chemical plant dredging and sludge reduction and utilization technology.
1. Selection of cleaning techniques
The selection of equipment pipeline cleaning techniques depends on different types of pipelines and equipment, so it must be selected according to the actual situation of the pipeline and equipment. Cleaning experts can match different cleaning methods according to the size, material, shape and materials of the pipeline. For example, for large-diameter mechanical pipelines, it is best to choose high-pressure water and cleaning guns for cleaning, because these equipment can form high-pressure water flow in the pipeline to remove various impurities in the pipeline. If it is a small-diameter mechanical pipeline, chemical cleaning methods can be used to remove the residues in the pipeline.
2. Preparation before cleaning
Before cleaning, the staff must remove the residues in the mechanical pipeline, for example, remove the air, gas and liquid in the pipeline. For some pipelines, heating or pressurization is required to soften the residues in the pipeline. Some pipelines need to be disassembled for more thorough cleaning. Before cleaning, safety drills should be conducted and ensure that the staff follows the correct operating procedures to ensure the safe implementation of the cleaning work.
3. Choice of cleaning method
Cleaning experts generally choose the following cleaning methods:
1) Mechanical cleaning: This cleaning method uses various technologies (such as brushes, cadmium plates, suction cups, etc.). Wire rope brushes are used to remove difficult-to-clean pipelines. This method is particularly suitable for cleaning pipeline surfaces and various layers.
2) High-pressure water cleaning: High-pressure water cleaners are an excellent way to clean various pipes. The advantage of high-pressure water technology is that it can resist the cleaning of various impurities in water, and the operating efficiency is very high.
3) Chemical cleaning: Chemical cleaning is suitable for cleaning highly corrosive pipes and equipment, and plays a good role in removing impurities that are difficult to clean, such as resins, paints and adhesives.
4. Dredging robot
With the development of science and technology, the degree of automation in the cleaning industry has gradually increased, and some companies have developed a dredging robot. The robot has the characteristics of automation, lightness, and high efficiency. It can not only be used for dredging construction, but also for sludge reduction and utilization technology to improve the efficiency and safety of cleaning.
5. Underwater walking dredging robot
The underwater cleaning robot is another cleaning robot that can be used for cleaning underwater equipment and pipes. This robot has waterproofness, instant feedback, multiple sensors and intelligent control work, and can clean and maintain various underwater equipment.
6. Dredging construction
Dredging construction is one of the important areas of the cleaning industry. With the continuous expansion of the market, dredging construction technology has gradually improved. We should pay attention to many issues in dredging construction, such as construction time scheduling, selection of cleaning methods, etc.
7. Sales of dredging robots
The development of dredging robots and underwater dredging robots has greatly promoted the cleaning industry. Cleaning experts can also sell these robots and other advanced equipment to serve a wider user group and improve the automation of the cleaning industry.
8. Chemical plant dredging
The dredging industry also involves the cleaning of chemical plants. Dredging robots and underwater dredging robots provide more advanced chemical plant cleaning and sludge reduction and utilization technologies.
9. Sludge reduction and utilization technology
Sludge reduction and utilization technology can effectively convert sludge into energy and reduce the amount of processing. In this way, the cleaning cost can be effectively reduced, and it is particularly important for environmental protection.
Conclusion:
Cleaning experts provide a variety of cleaning techniques and methods for pipelines and mechanical equipment, and can also help users choose suitable cleaning equipment. With the development of science and technology, the automation of the cleaning industry is also constantly improving, and it will be more perfect in the future. We must pay attention to issues such as dredging construction, chemical plant cleaning and sludge reduction and utilization technology to better serve users.
Read more: Mechanical Tubing vs. Structural Tubing or Cold Drawn Seamless Tube for Mechanical & Hydraulic